Hubei Saiensi Technology Co.,Ltd. Automotive Fuel Pump & Thermal Management
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ATS Intelligent Engine Cooling System

ATS Intelligent Engine Cooling System
  • ATS Intelligent Engine Cooling System
  • ATS Intelligent Engine Cooling System
  • ATS Intelligent Engine Cooling System

Saiensi specializes in the research, development, and manufacturing of vehicle thermal management systems, with independent intellectual property rights and custom design capabilities.

The ATS intelligent cooling system is a next-generation intelligent engine cooling solution that adopts electronic cooling fan technology, representing an upgrade from conventional engine cooling systems. It is widely applied in bus engines, commercial vehicle engines, and mining truck engines, providing efficient heat management and reliable performance in demanding environments.

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Typically, the ATS intelligent cooling system is equipped with 1 to 8 electronic fans, configured according to the specific heat exchange requirements of each vehicle model. Based on customer needs and vehicle cooling capacity, our company provides targeted development and integration solutions.

The ATS intelligent cooling system offers a fully integrated solution combining automatic power switching control with intelligent on-demand thermal management. Through the monitoring and switching functions of ATS, the system automatically activates and adjusts cooling operations to achieve efficient heat dissipation, energy savings, noise reduction, extended component lifespan, and enhanced system reliability.

This technology has become increasingly common in modern high-performance combustion engines, turbocharged vehicles, hybrid models, and electric vehicles, serving as a core technology for improving overall vehicle performance, durability, and efficiency.

Key Features
  • Cooling performance: Compared with conventional cooling modules, heat dissipation performance is increased by over 30%.
  • Insulation performance: The radiator body and frame maintain insulation resistance above 20 MΩ under 1000V, ensuring safety under high-voltage operation.
  • Electrical conductivity: After standing for 90 days, the system maintains conductivity below 3.0 μS/cm; after exposure to 85°C for 48 hours, conductivity remains below 5.0 μS/cm, a level unattainable for ordinary radiators.
Application Examples
Hybrid cooling system
Hybrid cooling system Industry’s first integrated intelligent cooling solution for hybrid electric buses.
 Pure electric vehicle cooling system
Pure electric vehicle cooling system Covers power ranges from 30 kW to 500 kW, applicable to buses, freight trucks, specialty vehicles, and construction equipment.
Cooling system for construction machinery
Cooling system for construction machinery Integrated thermal management solution widely used in electric loaders, excavators, and other new-energy construction machinery.
Hydrogen fuel cell cooling system 1
Hydrogen fuel cell cooling system 1 Supports hydrogen stacks from 60 kW to 240 kW; includes ATS fan modules with 2–12 electronic fans and high-voltage fan modules from 1–4 fans, delivering exceptional cooling capacity.
Hydrogen fuel cell cooling system 2
Hydrogen fuel cell cooling system 2 High-voltage electronic fan modules with cooling capacity exceeding 300 kW.
Hydrogen fuel cell cooling system 3
Hydrogen fuel cell cooling system 3 Intelligent cooling system with industry-leading conductivity control, covered by a national invention patent.

The ATS intelligent cooling system is composed of

  • Cooling components: Radiator, intercooler, etc.
  • Circulation components: Water pump, fan, coolant pipe.
  • Control components: Thermostat, temperature sensor.
Radiator for Engine Cooling
Radiator for Engine Cooling

Saiensi produces aluminum automotive radiators, an essential component of the engine cooling system. The radiator dissipates heat from the coolant as it passes through the radiator core, effectively lowering the engine’s temperature and ensuring stable operation within the optimal working range.

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Intercooler for Engine Cooling
Intercooler for Engine Cooling

Saiensi specializes in the production of vehicle thermal safety management products, supported by a CNAS-certified professional laboratory and an 80% in-house manufacturing rate. This ensures strict and precise control over materials, cost, delivery, and product quality.

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Radiators are available in two configurations: plate-fin radiators and finned tube radiators, each optimized for different cooling applications.

Comparison Between Plate-Fin and Finned Tube Radiators
Item Plate-fin (vacuum brazing) Finned tube (N₂–O₂ protective brazing)
Structure Enclosed vacuum furnace with high sealing requirements Open continuous aluminum brazing furnace under protective atmosphere
Brazing material Magnesium-containing alloy Newly developed ion-free alloy
Strength/ quality High brazing strength (~30 MPa), reliable cleanliness Moderate strength (~3 MPa), minimal flux residue
Production efficiency Low (8 hours per furnace, 30–60 units per batch) High (continuous brazing, 200–300 units per shift)
Thermal performance Moderate efficiency: e.g., 170 kW (core 1000×1000×110 mm, ΔT = 40°C, 230 L/min) High efficiency: e.g., 180 kW (core 1000×1000×56 mm, ΔT = 40°C, 230 L/min)
Weight Larger and heavier (~60 kg, 1200×1000×120 mm) Compact and lightweight (~25 kg, 1200×1000×56 mm)
Production cost Higher cost, lower yield, higher labor input Lower cost, higher productivity
Conductivity control < 5 μS/cm after 24-hour stabilization < 3 μS/cm after 24-hour stabilization
Insulation resistance Independently developed: the radiator core and outer frame are required to maintain an insulation resistance greater than 20 MΩ under a 500 V test voltage; actual testing shows an insulation resistance of 5.5 GΩ at 500 V.

Products
  • Fuel Pumps (Engine Components)
  • Thermal Management Products
    1. ATS Intelligent Engine Cooling System
    2. Battery Thermal Management System (BTMS)
    3. Electric Water Pump (EWP)
    4. Automotive High Voltage Electric Fan
    5. Automotive Low Voltage Electric Fan
  • Rubber Sealing & Vibration Isolation Products
  • Gas Springs
Manufacturing Base
  • Fuel Pump Manufacturing Base
    Fuel Pump Manufacturing Base

    Saiensi Fuel Pump Manufacturing Base

  • Thermal Management System Manufacturing Base
    Thermal Management System Manufacturing Base

    Xiushan Intelligence Thermal Management System Manufacturing Base

  • Gas Springs & Rubber Parts Manufacturing Base
    Gas Springs & Rubber Parts Manufacturing Base

    Shiyan Feijun Gas Springs & Rubber Parts Manufacturing Base

R&D and Innovation
R&D and Innovation

Supported by an elite R&D team and advanced laboratory facilities, we provide reliable product development, testing, and technological innovation capabilities

Laboratory Laboratory Area: 1,900 m²
Wind Tunnel Test Bench Wind Tunnel Test Bench
Vibration Test Bench Vibration Test Bench
High and Low Temperature Storage Chambers High and Low Temperature Storage Chambers
Get in touch
Get in touch

Let’s discuss how we can support your next project.

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Automotive Fuel Pump & Thermal Management

Annual production capacity of 600,000 integrated fuel pumps and 300,000 units of aluminum castings

Products
  • Fuel Pumps (Engine Components)
  • Thermal Management Products
  • Rubber Sealing & Vibration Isolation Products
  • Gas Springs
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Liu Fen
+86-710-2399792
+86-18672137012